New energy vehicle cable solutions

This solution is designed for the wiring conditions of new energy passenger vehicles and commercial vehicles, covering the entire link of high-voltage power distribution, battery connection, motor and electronic control, on-board charger and low-voltage signal transmission. It solves industry pain points such as high and low temperature alternation, high frequency vibration, oil and moisture, high voltage and high current, and electromagnetic interference, and meets the stringent dynamic use requirements of vehicles.

The solution uses dedicated vehicle-mounted cables throughout the vehicle. The high-voltage cables are made of high-voltage resistant, low-smoke halogen-free, flame-retardant cross-linked materials, possessing high-temperature resistance, aging resistance, and resistance to vehicle oil contamination, making them suitable for stable high-current transmission throughout the vehicle. The signal control lines adopt a double-layer shielding structure to effectively suppress electromagnetic interference from motors and frequency converters, ensuring accurate transmission of vehicle signals. The cables have excellent overall flexibility and can withstand vehicle vibrations and repeated bending.

The construction employs a zoned and isolated wiring process for high and low voltage lines to avoid crosstalk. Wiring harnesses are secured with flame-retardant corrugated tubing and clips to prevent friction damage. All joints are waterproofed and sealed for dust, moisture, and oxidation prevention. The solution complies with vehicle safety regulations, is flame-retardant, explosion-proof, weather-resistant, and durable, ensuring safe and stable operation throughout the vehicle's entire lifecycle. It is suitable for the wiring needs of all pure electric and hybrid new energy vehicle models.